Automactic Air Shock Absorber Making Machine Proction Line

• Customization: Available
• After-sales Service: One Year
• Warranty: One Year
• Model NO.: BOBO
• Max Polishing: 115 mm
• Wheel Motor: 1.5 Kw
• Belt Motor: 2.2 Kw
• Specification: L4000*W3500*H2500mm
• Trademark: BOBO
• Origin: China, Jiangsu

Product Description

Air Shock Absorber Making Machine

 

1- Automatic Steel Pipe Cutting Machine

Machine features:

1. Imported hydraulic system, cutting powerful and the saw blade durable.
2. Linear Guide Raids with lube and vertical slide-way cutting make the cutting steady and accurate.
3. Separated control of cutting and clamping, special-designed clamping method make the clamping deformation very little, especially suitable for thin pipes and stainless steel pipes.
4. Robust design ensures low vibration, low noise and long-time working.
5. Automatic water cooling system makes the cutting surface smooth and of little flash and strain, also makes the saw blade long-time use.
6. The cutting scraps are treated together and the maintance is easy.
7. Easy to operate. Extremely powerful functions makes it ideal for small lot flexible cutting requirements.
8.Human/machine interface control provides user friendly operations.
9. Touch sensing screen. Numerically controlled, provides high cutting accuracy.

2- Stainless Steel Pipe Polishing Machine
 

It is for polishing round or oval tubes. Its grinding belts planetary system enables the best performance. The planetary running system has the variable speed control to suit for different polishing requirement. Advanced abrasive belts opening scheme system can let the tube easily come into polishing area. With a magnetic safety switch for planetary disc cover open-close.

Max polishing 115 mm
Wheel motor 1.5 Kw
Belt motor 2.2 Kw
Machine consumption 10 A
Manual feeding
Pipe material: mild steel, stainless steel, copper, aluminum ...
Round / oval ... straight or bent pipe
CE, ISO90001 marked

3- Rolling Lettering Machine
 

In the production of shock absorbers, this equipment is used on the shock absorber oil storage cylinder to roll out the product name, model, factory standard and other characters. Special equipment that needs to be developed by the second. The equipment adopts man-machine interface control and has a wide range of applications. The equipment is easy to operate, and the characters are clearly rolled and the depth is uniform.

 

Hydraulic operation, stable processing,

Two-way operation valve control, two-way scrolling, easy to use

Mainly for cylindrical parts, 15-60 outer diameter (other sizes need to be customized positioning fixture)

Rolling trademarks, Chinese characters, numbers, English characters, tick marks, etc., can roll multiple lines of characters.

Rolling character size 1-10MM

Rolling depth 0.1-0.5MM

1. Font size: 1-10(W)*1-10(H) M/M

2. By changing the mold, it is suitable for rolling of round workpieces of various shapes.

3. The characters are arranged along the circumference

4. Capacity: 3-5 seconds/piece

5. Dimensions: 1050(L)*800(W)*950(H)M/M

6. Weight: 280KG

7. Die change time: 5 minutes




 

4- Riveting Machine

 

In the assembly line of shock absorber valve system, this equipment is used for riveting bottom valve. This equipment cooperates with the valve segmentation machine, and the middle circulation link does not require manual operation. Check the bottom valve before riveting. If the bottom valve is unqualified, the equipment will not be riveted and an alarm will be given. Effectively avoid the wrong installation of the valve. The equipment has the characteristics of good riveting consistency, high precision, high efficiency and high degree of automation. It is a key equipment for mass production of shock absorbers.

 

Riveting diameter	6-10mm
Riveting force	0.1-3mm
Air pressure	0.5-0.8Mp
Power	3KW
Process speed	8-10 seconds/piece

 

5- Multi-speed Gland Dynamometer Damping Testing Machine

 

The multi-speed capping indicator is one of the equipment for testing the performance of the shock absorber in the production process. In particular, before sealing or welding the shock absorber, through testing whether its performance meets the specifications required by the technical specifications, so as to ensure the qualified quality and reliable performance of the sealed or welded shock absorber. During the detection process, a clamping can be performed on multiple speed points to draw a power diagram, mark the corresponding maximum and minimum damping force values, and automatically determine the measured value according to the preset upper and lower limit damping force values whether it is passed.

 

This dynamometer is a special testing equipment for shock absorbers developed and produced . based on the current foreign advanced technology and combined with the specific conditions of the domestic shock absorber

industry. It adopts computer (with special test software), measurement and industrial control system, etc. It has the

characteristics of convenient operation and high degree of automation.

 

The working principle of the indicator

The dynamometer adopts mechanical excitation, and the crank connecting rod mechanism drives the sliding block to make reciprocating motion. The lower end of the shock absorber is fixed on the slider, and it reciprocates along with the slider to do work: the upper end of the shock absorber is connected with the upper clamp. The resistance value of the shock absorber is detected through the measurement and control system, and the indicator diagram of the shock absorber is drawn, which is displayed on the monitor screen or printed out. In addition, the test data can be saved in the computer for recall at any time




 

6- Flanging Sealing Machine

 

The flip-type rolling sealer (hereinafter referred to as the sealer) is a special equipment for rolling and sealing and flanging

the shock absorber storage cylinder of the assembly and capping indicator on the automobile (motorcycle) shock absorber production line. .

 

The sealing machine integrates the flanging and rolling process, and uses the automatic compensation function of the air pressure mechanism, which has high sealing quality and beautiful overall appearance after processing. This sealing machine has a high degree of automation and a wide range of applications. The equipment is equipped with a safety protection door to ensure safe operation. It is one of the key equipment on the shock absorber production line.

 

Working principle of sealing machine

This sealing machine adopts (PLC) computer programming control, uses a frequency conversion motor to drive the workpiece to rotate, and the roller cuts in a fixed angle direction horizontally, and then the hydraulic cylinder drives the roller to turn from the front fixed angle to another angle in the vertical plane. Flanging and rolling technology, while adopting the automatic compensation function of air pressure, to ensure the consistency of the quality of processed workpieces

Technical parameter processing range

1)Reservoir diameter: medium 38MM~medium 60MM

2)Wall thickness of reservoir: >2.5MM

3)Liquid storage cylinder length: 260MM~ 680MM

4)The distance between the spring tray and the sealing end: <55MM

5)Working beat: 5~8S/piece
6)Power supply voltage: three-phase 380V /50HZ

7)Total power: 7KW 8)Hydraulic system pressure: 4MPA~ 6.9MPA

8)Air pressure: 0.6 MPA~ 0.8 MPA

10)Dimensions: host 1050MMx 920MMx 2200MM

 

Main feature

1. The rolling process is automatically controlled by (PLC) touch screen.

2. All movements are driven by hydraulic and pneumatic.

3. The work piece rotation adopts frequency conversion speed regulation system to realize stepless variable speed
drive.

4. Various drive tooling fixtures can be replaced.

5. This sealing machine has a certain self-protection function, details
as follows:

The hydraulic pump motor uses thermal relay and AC contactor for load protection. When the motor current is greater
than the set current, the AC contactor is automatically disconnected to protect:

The overall lifting is equipped with upper and lower limit position protection functions, when it is lifted to the upper or lower limit position, it stops raising or lowering;

When the sealing machine is adjusting, if the workpiece rises beyond the range and meets the emergency stop limit, all the actions of manual adjustment will stop. When the [Manual/Auto] switch is placed in the automatic position and then back to the manual position, manual operation can be restored;

When the sealing machine is running automatically, it will stop automatically when it exceeds the working range and encounters the emergency stop limit. Put the |[Manual/Auto] switch in the manual position, and the automatic operation protection is released;

Each solenoid valve and control circuit are respectively equipped with fuses for short-circuit protection.

Package

Stable wooden package protects machine from strike and damage.
Wound plastic film keeps machine out of damp and corrosion.
Fumigation-free package helps the smooth customs clearance.
The big size machine will be fixed in container without package.

Shipping

For LCL, we cooperated with reputable logistics team to send machine to sea port speedily and safely.
For FCL, we get the container and do container loading by our skillful workers carefully.
For forwarders, we have professional and long-term cooperated forwarders who can handle the shipment smoothly. Also we would like to have seamless cooperation with your forwarder at your convenience.