High Precision Dual Station Automatic Servo Ball Screw Chip Less Copper Tube Cutter for EV Battery Cooling

Product Description

Product Description

Dual Station Automatic Servo Ball Screw Chip-Less Copper Tube Cutting Machine

A Dual Station Automatic Servo Ball Screw Chip-Less Copper Tube Cutting Machine is a high-precision production system designed for burr-free, chip-free cutting of copper tubes, utilizing servo-driven ball screw feeding and dual synchronized cutting stations to achieve continuous, high-throughput operation.

It is engineered for tight tolerance, contamination-sensitive, and automation-integrated manufacturing environments.

Operation Process

1. Automatic Feeding

Copper tubes are loaded (bundle or inline straightener).
A servo motor + precision ball screw system advances the tube with closed-loop positional control.

2. Dual Station Alternating Cycle

Station A performs cutting while Station B prepositions the next cycle.
Continuous alternating workflow eliminates idle time.

3. Precision Clamping

Servo-controlled clamps secure the tube.
Anti-deformation design prevents ovality and surface marking.

4. Chip-Less Cutting Action

Opposed shear or orbital cutting system severs the tube.
No chips, no swarf, minimal burr.
Maintains internal cleanliness for high-end fluid systems.

5. Automatic Discharge

Finished parts transfer to conveyor, robotic arm, or inline processing system.
Machine repeats cycle automatically.

Features

* Dual Station Continuous Production

Overlapping cutting cycles
High output with reduced takt time

* Servo Ball Screw Feeding

Backlash-free motion
Length tolerance typically ±0.02–0.05 mm
High repeatability for precision assemblies

* Chip-Less Cutting Technology

Clean cutting surface
No secondary deburring required
Ideal for contamination-sensitive industries

* High Rigidity Structure

Vibration-minimized frame
Suitable for thin-wall precision copper tubes

* PLC + Servo Motion Control

Multi-recipe storage
HMI touch interface
Industry 4.0 ready (optional MES connectivity)

* Automation Ready

Compatible with tube straighteners
Inline integration with end-forming, expanding, or bending modules
Robotic loading/unloading support

Application Fields

* Data Center Liquid Cooling Infrastructure
Precision copper tubing for AI server cooling manifolds, immersion cooling systems, and high-density rack thermal management.

* Electric Vehicle (EV) Thermal Management Systems
Copper cooling tubes used in:

1) Battery pack cooling plates
2) Inverter cooling circuits
3) E-motor heat dissipation assemblies

* Semiconductor Manufacturing Equipment
Ultra-clean copper tube segments for:

1) Vacuum system cooling lines
2) Process gas thermal control circuits
3) High-purity fluid distribution systems

* Aerospace Cooling Assemblies
Copper components for:

1) Avionics cooling modules
2) Environmental control systems
3) High-performance compact heat exchangers

* Medical Imaging & Cryogenic Systems
Chip-free copper tubing used in:

1) MRI cooling manifolds
2) Cryogenic transfer lines
3) Precision laboratory thermal control equipment

Company Profile