Premium Copper Lug 90 ° Bending Machine for Power Industry

• Customization: Available
• Certification: CE
• Application: Automobile, Electronic, Industrial
• Model NO.: UDZZ-90D
• Condition: New
• Suitable for: Copper/ Aluminum
• Function: Bending The Terminal Lug
• Weight: 350kgs
• The Power Supply Voltage: 220V 50Hz
• Machine: Custom Machine
• Warranty: 1-Year
• Control Type: PLC Control
• The External Air Pressure: 0.6-0.8MPa
• Transport Package: Wooden
• Specification: 145cm*96cm*140cm
• Trademark: BoBo
• Origin: China
• HS Code: 8462299000
• Production Capacity: 5000pieces/Year
• Package Size: 145.00cm * 96.00cm * 140.00cm
• Package Gross Weight: 350.000kg

Product Description

Copper/Aluminum  Lug 90°Bending Machine

1. Summary

Terminal Bending Machine is a specialized industrial equipment designed for precision bending, forming, and shaping of various terminal connectors (including copper lugs, flat copper terminals, cable lugs, and custom metal terminals). It is widely used in electrical, automotive, new energy, and power distribution industries to process conductive terminals for wire harnesses, busbars, and electrical connections.
 
This machine integrates mechanical transmission, hydraulic or servo-driven control, and precision positioning systems, enabling high-efficiency, consistent bending of terminals at specified angles (90°, 45°, etc.) and shapes. It supports processing of copper, aluminum, and other conductive metal materials with different thicknesses and specifications, ensuring stable dimensional accuracy and excellent forming quality, which is critical for reliable electrical conductivity and mechanical strength of terminals.
 
Key advantages include automated operation to reduce manual labor, adjustable bending parameters for flexible production of diverse terminal types, and high repeatability to meet mass production requirements. It is an essential processing equipment for terminal manufacturing, electrical component assembly, and wire harness processing, effectively improving production efficiency and product consistency.

2. Working Scenario

Automatic Feeding & Positioning

High-Precision Bending Forming 

The terminal bending machine is equipped with an automatic feeding system, which accurately feeds and positions copper terminals on the production line, realizing continuous and stable mass production.
 

The bending station performs precise angle forming on terminals, ensuring consistent dimensional accuracy and reliable mechanical strength of finished products, suitable for various copper terminal processing in electrical, automotive and new energy industries.

3. Samples

Processed Terminal Samples

These are high-quality bent terminals produced by our Automatic Terminal Bending Machine, covering a full range of specifications and materials to meet diverse industrial needs.
 
Left Group: 90° bent aluminum cable lugs, available in multiple sizes, ideal for lightweight electrical connections in automotive and new energy systems.
Middle Group: Pre-insulated/non-insulated copper lugs, with precision 45°/90° bending, ensuring excellent electrical conductivity and reliable mechanical strength for power distribution and wire harness applications.
Right Group: Heavy-duty bent copper terminals (tinned finish), designed for high-current and high-voltage scenarios, widely used in battery packs, power equipment and industrial control systems.
 
Our terminal bending machine ensures consistent bending angle, smooth forming and zero burrs for all samples, fully meeting mass production requirements for electrical connectors.

4. Specification

Company Profile